Ceramics Intervene in LED Industry Ceramic Film Forming Technology Brings New Revolution to LED Lamps

As we all know, LED lamps have become the new darling of the lighting market because of their low energy consumption, long life, good applicability, high safety, anti-vibration and less pollution. It is predicted that by 2015, the share of LED lights in the lighting market will increase to more than 30%, becoming one of the most competitive mainstream light sources. Along with the explosive development of the industry, the current LED market is also mixed, the quality is uneven, and even the quality is not up to standard, coupled with the original technology and process, resulting in high overall cost and sales prices. Although the advantages of LED lamps are obvious, the technology still needs to be improved and improved, such as the problem that the insulation layer is caused by epoxy resin, and the heat dissipation is not high; the light decay rate is high, resulting in the lifespan not reaching the theoretical life; The situation is also widespread, and many products on the market have a color rendering index below 80 in the national standard; technical limitations such as narrow voltage adaptability.

Recently, a new type of thermal conductive ceramic film-forming LED lamp series launched by a company has effectively solved the above-mentioned deficiencies of traditional lamps and existing LED lamps, and achieved six revolutionary breakthroughs in product performance, namely: light decay is smaller; use is safer; The product is more environmentally friendly; it has a longer life span and a wider range of applications; This product has obtained a number of patents.

Industry knows, most of the lower aluminum plate led lights are used, the welding between the aluminum substrate and the surface of the heat dissipation surface in order to solve the radiator circuit and the insulation breakdown voltage between them add a layer of insulating epoxy Resin, although solving the problem of electrical performance, directly leads to an increase in thermal resistance. The thermal conductivity of the aluminum substrate is generally between 0.2 and 0.8, which is still high, and also limits the life of the product to a certain extent, and pioneeringly The ceramic film forming body technology replaces the aluminum substrate and the aluminum outer casing, the LED tube is directly soldered on the ceramic substrate, and the ceramic substrate is soldered on the aluminum plate. The above two processes remove the effect of the epoxy resin and the thermal conductive glue, so that LED thermal resistance is greatly reduced. The luminaire thus produced has a small thermal resistance and a small temperature rise, which greatly prolongs the life of the LED luminaire. The thermal conductive ceramic has both electrical insulation performance and thermal conductivity, and has rigidity and corrosion resistance and complies with the EU Restriction of Hazardous Substances (RoHS). ) Environmental requirements.

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Compared with traditional energy-saving lamps, this product has no mercury volatilization pollution and is more energy-efficient. Compared with general LED lamps, there is no aluminum casing, excellent heat dissipation performance, low light decay, longer service life, and the following superior performance:

High pressure resistance - up to 20,000 volts per millimeter compared to aluminum substrates. High temperature resistance - no burning, up to 1000 degrees. High frequency resistance - good performance in the microwave section, far beyond the PCB board. Ultra-high power - can work at high current and high power.

The successful application of this technology on LED lights can be described as superior in quality and technology. At the same time, the product has also achieved a major breakthrough in price, which is between 25% and 40% cheaper than similar products on the market. It is the first choice for LED popular application. This product will spur green lighting into the whirlwind of Wanjia with excellent cost performance.

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