How to make a 500W single silicon machine board transformer?

I have processed a batch of single silicon boards in the past few days. Maybe my friends are afraid of winding high-frequency transformers and find it difficult to make them. This thing is unclear at the moment, so I had to make one temporarily. Time is limited and the craftsmanship is not very beautiful. Just take it and understand it. First draw a schematic diagram:

How to make a 500W single silicon machine board transformer?

The following is a schematic diagram of the production:

How to make a 500W single silicon machine board transformer?

4 wires are wound in parallel, and there are 8 wires in two groups, which are welded to the transformer 1, 2, 3, and 4 pins, two wires for each leg.

How to make a 500W single silicon machine board transformer?

Then go around together

How to make a 500W single silicon machine board transformer?

Two turns after winding one layer

How to make a 500W single silicon machine board transformer?

Wrap one layer with temperature-resistant insulating tape

How to make a 500W single silicon machine board transformer?

After winding the second layer, leave the end of the line

How to make a 500W single silicon machine board transformer?

The end of the welding wire is on the 5, 6, 7 and 8 pins of the transformer.

How to make a 500W single silicon machine board transformer?

Look like this

How to make a 500W single silicon machine board transformer?

Weld the heads of the merger together

How to make a 500W single silicon machine board transformer?

In order to look beautiful after the tape is wrapped, add a layer of hard insulating paper.

How to make a 500W single silicon machine board transformer?

Wrap it with temperature-resistant tape, and the wire package is completed

How to make a 500W single silicon machine board transformer?

Installed finished transformer.

Chip On Board

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