In recent years, with the continuous increase of labor costs and the continuous development of automation technology, more and more companies have joined the field of industrial automation, replacing people with machines to reduce their operating costs and improve production flexibility. The labor cost of traditional industries has risen, and a large number of enterprises have realized machine replacement through automation transformation, but the automation transformation has disadvantages such as poor flexibility, high investment, and poor portability. The emergence of the Star robot solves the above problems well. Through the integration of mobile robots (AGV) with robotic arms and vision software, the robot can move and visually recognize objects, and can be used to grasp tooling, goods, handling, etc. Opened up the digital factory warehouse to the last link of the production line.
The Star robot is a new type of robot that integrates the three functions of hands, feet and eyes. In the field of robotics, general-purpose industrial robots are called mechanical arms to replace the functions of human arms; mobile robots are used to replace the functions of human legs and feet; the application of visual cameras and their algorithms replaces human eye recognition. The Star robot uses both hands, feet and eyes, combining three functions.
ApplicationsBefore the renovation of a company’s workshop, workers need to transport certain tooling from equipment A to equipment 1, 2, and 3, and transport the completed tooling from station 1, 2, 3 back to machine A, and one person is responsible for 4 equipment The loading and unloading of tooling is shown in Figure 1.1.
After the automation transformation, the manipulator with sliding rail is responsible for the work of the people, and the operation mode remains unchanged. Then one worker maintains multiple robotic arms, as shown in Figure 1.2.
The Star robot integrates the advantages of the above system. According to the signal of the system, the goods are automatically distributed between stations A, B, C and 1-16 on demand, as shown in Figure 1.3. One person can maintain multiple devices. It not only reduces the cost of the system, but also has high flexibility and portability. After the transformation of the Star robot, it replaced the work that originally required 4 people to complete, and made the beat of the whole system more reasonable, the response was more timely, and the investment of an A device was eliminated. At the same time, compared with automation transformation, there are also great advantages in terms of flexibility, portability, and cost control.
Star robot represents the leading level of my country's robotics industry. It has reached the level of synchronization with similar products of international robot manufacturers. The overall integration level has exceeded many international manufacturers, and the speed and accuracy of the products are comparable. The Star robot integrates multiple work units such as mobile robots, general-purpose robots, and force control fixtures. Through advanced vision algorithms, the positioning accuracy of materials reaches ±0.2mm, and the precise grasping of tooling and materials is realized. In the digital factory, Unmanned workshops and other work areas have broad application prospects.
product description
Han's Star robot mainly integrates core components such as mobile robot (AGV), Elfin manipulator, vision system, force control fixture, etc. All components are independently developed by Han's. The application of industrial design and ergonomics improves the beauty and convenience of the robot; safety protection such as laser sensor + anti-collision mechanism + multiple emergency stop buttons greatly improves the safety of the system. The systematic design guarantees the advantages of the product in terms of ease of use, reliability, and cost; advanced visual positioning algorithms make the positioning accuracy of the robot end up to ±0.2mm, and the product is in a leading position in batch applications in China. It has been applied to customers' digital factories.
product advantages
| The mechanical arm supports the torque feedback function, and can stop safely in time when encountering obstacles, ensuring the safety of personnel, equipment, and materials to the greatest extent, and meeting the requirements of friendly human-machine cooperation. | |
| Supports tape/laser SLAM trackless hybrid navigation, which better improves the flexibility and versatility of the equipment to adapt to the complex operating environment. | |
| Core technologies such as mobile robots, robotic arms, robot navigation, visual positioning, and force control fixtures are all independently developed to ensure the consistency and compatibility of the entire system and reduce customer costs as much as possible. | |
| The robot can communicate with the client computer and the portable PC through the wireless network. Through the friendly man-machine interface, it can quickly realize the robot layout, visual matching, robot teaching, etc., and the upper computer software can be installed on the client monitoring computer for real-time monitoring Robot status, etc. | |
| Long-distance laser protection, short-distance collision avoidance protection, emergency stop button protection, and mechanical arm safe parking ensure the safety of driving in the plant, and always put safe driving in the first place. |
Zero-force teaching. Zero-force teaching improves the ease of use of the robotic arm, effectively reduces the debugging time and learning cost, and realizes the fast, stable and efficient field application of the product.
The safe parking manipulator supports the torque feedback function. When it encounters an obstacle, it can stop safely in time, guarantee the safety of personnel, equipment, and materials to the greatest extent, and meet the requirements of friendly human-machine cooperation.
Hybrid navigation supports tape/laser SLAM trackless hybrid navigation, which better improves the flexibility and versatility of the equipment to adapt to complex operating environments.
Core technologies such as cost control mobile robots, robotic arms, robot navigation, visual positioning, and force control fixtures are all independently developed to ensure the consistency and compatibility of the entire system and reduce customer costs as much as possible.
Easy-to-operate The robot can communicate with the client station and portable PC through wireless network. Through the friendly man-machine interface, it can quickly realize the robot layout, visual matching, robot teaching, etc., and the host computer software can be installed on the client monitoring computer. Real-time monitoring of robot status, etc.
Multiple protections: Long-distance laser protection, short-distance collision avoidance protection, emergency stop button protection, and mechanical arm safe parking ensure the safety of driving in the plant, and always put safe driving in the first place.
Scope of applicationStar robots are mainly used in unmanned workshops of electronics and machining. AGV replaces the handling and movement of personnel, and the grasping motion of personnel is replaced by robotic arms. Advanced vision algorithms give the robot a pair of eyes. After the integration, the hands, feet, and eyes of workers are completely liberated, and tooling, fixtures, etc. can be easily identified, switched and alternated among several stations, completely replacing manual operations, and providing the possibility for further realization of a digital factory . The scope of application mainly includes assembly, grabbing, operating tools, handling fixtures, etc.
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