On December 22nd, the 2017 High-tech LED Annual Conference will be held in Shenzhen Baoan Dunxi Road International Hotel. The annual meeting will create a year-end event with the theme of “The smoke is gradually disappearing and softening strength, and the deep integration and new opportunities are tapped.â€
On the morning of December 22nd, at the "LED Packaging Equipment and Materials Special" titled by Xin Yichang, Mr. Zhang Qinglang, Director of Hyun Shuo Zhi R&D, gave a keynote speech on "Intelligent Intelligence for Diversified LED Lighting" . At the meeting, Mr. Zhang Qinglang shared with us the status quo of China's LED lighting manufacturing industry and Hyun Shuozhi automation solutions.
Regarding the current status of LED lighting manufacturing, the current domestic lighting market is mainly based on labor-intensive low-end manufacturing, with relatively low added value and high labor costs. The competitiveness is weaker than India and Thailand. Mr. Zhang Qinglang said that companies need to change their production models, support innovation in manufacturing, and better serve consumers.
At the time of the transformation and upgrading of traditional manufacturing, the intelligence of production has become an urgent demand of enterprises. Intelligent production requires intelligent process and manufacturing, and requires good communication between products and machines. In addition, it is inter-departmental collaboration. As we all know, Industry 4.0 involves different fields, enterprises and departments, and is a gradual process of development at different speeds. Collaboration across sectors and industries is needed.
Mr. Zhang Qinglang, Director of R&D and R&D
For the development trend of LED production line equipment, Mr. Zhang Qinglang believes that there are three points: the first is equipment linkage, and the single automation equipment is connected with the enterprise ERP system through EMS system. This aspect is mainly the information integration of single machine, and the future is definitely plus Information integration of large single machines, through the information management of the entire production line.
The second is the production line automation, the automation equipment "island" to the production line automation development, to adapt to the new production needs of enterprises.
The third is intelligent, the production line investment is relatively large, flexible and intelligent become the new demand of enterprises. How to maximize input and output is one of the important factors for enterprises to consider, so now the intelligent production line is a future relative In terms of one thing to seriously consider, the labor cost increases, and the investment requires a smart production line instead of labor. Relatively speaking, intelligence will have many advantages for the structural quality of the product.
Throughout the entire LED lighting industry, the biggest pressure at this stage is how to improve efficiency and reduce personnel management. To this end, in 2013, some assembly plants in China began to introduce automated production lines, which could reduce assembly costs by 50%. By adopting automated production lines, lighting manufacturers have become the most direct beneficiaries. The automated production line has two main advantages, one is to improve production efficiency and ensure product quality, and the second is to reduce labor costs and fundamentally improve production efficiency.
Nowadays, with the introduction of China Manufacturing in 2025, taking the automatic production line of LED bulbs made by Hyun Shuozhi as an example, a semi-automatic bulb assembly line is reduced by more than 70% compared with the manual line, and the fully automated production line is Can reduce the number of people by more than 90%, in addition to production costs and staff management costs, and management costs are difficult to quantify, and machine maintenance can be quantified, so that a light bulb at least saves production costs of 0.5 yuan, according to automation equipment 1500 Only the bulb production time can be calculated, at least 9,000 yuan a day, for LED lighting companies to recover investment costs in half a year.
Mr. Zhang Qinglang introduced that Hyun Shuozhi has two main aspects for the design of automation and semi-automated production lines: flexibility and modularization. From the perspective of the overall structure layout, Hyun Shuozhi made the island line body arrangement. After the work was completed, the mechanism put the semi-finished product back on the linear return line body, and the next working island was taken out and placed on the turntable for operation.
In addition, modularity means that each station is a separate module, which enables quick disassembly and assembly, greatly simplifying the difficulty and time of debugging. Flexibility and modularity means that the production line can be quickly expanded according to the customer's product upgrade and product update. This design idea can continuously adapt to the structure of the customer's product.
In terms of production capacity, the double-station semi-automatic line running can reach 1600-1800PCS/H, the actual material guarantee is 1400-1500PCS/H, and the yield stability is guaranteed to be over 98%. In terms of cost, it can be greatly reduced. The cost of lighting, the number of participants in the line is reduced, and the production capacity is increased.
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