ATAGO (Ai Tuo) cutting fluid concentration meter in metal cutting processing - Database & Sql Blog Articles

Cutting fluid (cutting fluid is made up of a variety of super-functional additives through scientific combination, with good cooling performance, lubrication performance, anti-rust performance, degreasing cleaning function, anti-corrosion function, easy to dilute characteristics. It has good It has the characteristics of cooling, cleaning and anti-rust, and it is non-toxic, odorless, non-erosion to the human body, non-corrosive to equipment, and non-contaminating to the environment. Cutting fluid is an important supporting material for metal cutting.

The percentage of emulsified oil in the cutting fluid, that is, the concentration of the cutting fluid, is an important indicator for evaluating the performance of the cutting fluid. Whether the concentration of the cutting fluid is appropriate directly affects the processing precision and production cost of the product. If the concentration of the cutting fluid is too low, the workpiece will be directly eroded by water and rust, resulting in rust on the surface, resulting in waste. If the concentration of the cutting fluid is too high, the consumption of the emulsified oil will increase, resulting in an increase in production cost. Therefore, automatic detection and ratioing of the cutting fluid concentration is particularly important for protecting hydraulic system components, extending their service life, and reducing production costs. The standard GB/T6144 of synthetic cutting fluid, the detection concentration is generally 5%, the dilution concentration of most cutting fluid is also 5%, the market is about the dilution concentration of cutting fluid, generally 3%-10%, depending on the product Performance and processing load to determine.

Nowadays, many machine tools still can't realize real-time measurement and control of cutting fluid concentration. It can only be manually tested in time. If the field workers can't perform timing detection well, the reasonable concentration of cutting fluid can't be guaranteed.
1. The accuracy of manually detecting the concentration of cutting fluid is not guaranteed;
2. Manual detection of cutting fluid concentration is completely maintained by the system;
3. Managers can't get continuous cutting fluid concentration data, relying entirely on reporting and self-testing.